Chromium alloy white cast iron grinding media, 17 mm to 125 mm
(5/8 in to 5 in). The chromium carbides give wear life that carbon steel
cannot reach in abrasive ore, which is where the higher first cost is repaid.
Hardness
Balls 60 mm (2-1/2 in) and above
Rockwell C 60
Balls below 60 mm
Rockwell C 63
Brinell equivalent
approx. 650/700
Through section
Hardness is uniform throughout the mass, not a case
Above roughly 650 BHN only the Rockwell C test is valid — the Brinell indenter
ball deforms against metal this hard and reads false. A Brinell figure quoted at
this hardness is an estimate converted from Rockwell, not a measurement.
Chromium content
The common grade carries 12% chromium; higher chromium grades
are available where the duty is more abrasive or more corrosive. Material sits in
the ASTM A532
abrasion-resistant cast iron family (12–28% Cr), equivalent to GB/T 17445.
Sizes, weights and charge data
Diameter
Weight each
Pieces per tonne
Surface area each
17 mm (5/8 in)
20 g (0.043 lb)
51,149
9.1 cm²
20 mm (3/4 in)
32 g (0.07 lb)
31,412
12.6 cm²
23 mm (7/8 in)
48 g (0.107 lb)
20,654
16.6 cm²
25 mm (1 in)
62 g (0.137 lb)
16,083
19.6 cm²
30 mm (1-1/4 in)
107 g (0.237 lb)
9,307
28.3 cm²
40 mm (1-1/2 in)
255 g (0.562 lb)
3,927
50.3 cm²
50 mm (2 in)
497 g (1.097 lb)
2,010
78.5 cm²
60 mm (2-1/2 in)
860 g (1.89 lb)
1,163
113.1 cm²
70 mm (2-3/4 in)
1.36 kg (3.01 lb)
733
153.9 cm²
80 mm (3-1/8 in)
2.04 kg (4.49 lb)
491
201.1 cm²
90 mm (3-1/2 in)
2.9 kg (6.4 lb)
345
254.5 cm²
100 mm (4 in)
3.98 kg (8.77 lb)
251
314.2 cm²
110 mm (4-1/2 in)
5.3 kg (11.68 lb)
189
380.1 cm²
125 mm (5 in)
7.77 kg (17.13 lb)
129
490.9 cm²
Figures are calculated from nominal dimensions at the stated density and agree with the published mill tables to within rounding. They size a mill charge; they are not a certificate. Hardness is verified per ISO 6508 (Rockwell C) or ISO 6506 (Brinell) on request.
Special compositions
Austenitic media can be supplied where the charge must stay non-magnetic or
resist corrosion as well as wear:
Austenitic manganese
12/14% Mn and 16/18% Mn
Chromium-nickel
26% Cr / 9% Ni · 25% Cr / 12% Ni · 25% Cr / 20% Ni · 15% Cr / 35% Ni
Tell us the duty and we will confirm the grade against your specification.